to success
We use a structured approach that ensures clarity, efficiency and the best possible outcome for every project.
VW Vehicle Transport System Upgrade
Long-term project in cooperation with DURID GmbH. Complete control system upgrade of 128 transport wagons — service life extension of existing machinery. New prefabricated electric cabinets, sensors, communication and navigation systems installed. Step-by-step commissioning following a checklist. Production test and support within 2 km of vehicle montage route covering VW Touran and VW Tiguan body variants. Full documentation per end-customer requirements.
MB Fuel Tank Production Line — Allgaier Automotive
Complete PLC software solution for OEM MB fuel tank production including virtual commissioning. Software built remotely in Riga, virtual commissioning at Staufen Engineering in Goppingen. Complex scenario-based process system developed. On-site commissioning with MIG-MAG welding, custom TUCKER stud welding over PLC, manual assembly step visualisation. Helium chamber high-pressure automated inspection. Videojet product marking over TCP/IP. ProfiSafe validation. Worker trainings included.
Automotive Connector Qvalidation Line — Mira Motion
Production line check-up and secondary commissioning after transportation. PLC software and hardware diagnosis, HMI upgrade with expanded operation screens. Troubleshooting and peripheral hardware maintenance. Automated full visual and electrical validation — HI/LO voltage and short-circuit tests with camera inspection. EOL tester machine start-up, fine-tuning and repair. Expert reports and quality management support for end customer. Calibration and quality audit preparations.
Audi A6 C8 Montage Line PLC — Start-Up Neckarsulm
Full-cycle development of 8 PLC programs based on VW-Audi software design guidelines. Software built in Riga, remote virtual commissioning and end-client validation. On-site start-up at Audi factory in Neckarsulm. Eight PLCs control door hinge montage for FL and FR doors — precision within 0.1 mm using SEW drives and encoders. ProfiSafe equipment validation, checklist tests, production start-up. Line operator trainings and end-client compliance certification.
Porsche Cayenne Gen.2 Body Platform — Bratislava
Complete project: 3 body geo construction lines, 2 element-securing lines with automated inspection cell, 1 inspection and rework line. 15 PLCs total. Up to 1 year full-line start-up and 1 year Coupe integration during production. 38kW drive commissioning, body fixture robots, statistical data upload to server. Two proprietary Know-How solutions for cycle-time savings and type control. Bilingual HMI and PLC engineering with language toggle. First full start-to-end PLC project by TECHNOMATIC SIA.